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AlZamil Heavy Industries Ltd (ZHI), are a 100% Saudi Arabian, privately owned Limited Liability Company that is an ISO 9001-2000 accredited company possessing the American Society of Mechanical Engineers (ASME) Technical Accreditations under ASME Code “U”, “U2”, “S”, “PP” “A”, and the National Board of Boiler & Pressure Vessel Inspectors National Board’s “R” and “NB” Code stamps.

ZHI is specialized in the design, supply, manufacturing, assembly, construction, installation and maintenance of capital equipment utilized in the Oil, Gas, Refining, Petrochemical, Power Generating, Desalinating, and Defense Industries.

ZHI Owns & Operates three divisions:

Devisions
 
ZHILTDSome of our very satisfied customers include:  Saudi Arabian Oil Company (Saudi Aramco), Saudi Arabian Basic Industries Company (SABIC), ABV Rock Group, Bechtel, Ballast Nedam Groep N.V., Mitsubishi Heavy Industries, Stone & Webster Engineering Corporation, ABB Lummus Crest, Chiyoda Petrostar, Hitachi Zosen, Fudo Construction, Japan Gasoline Corporation (JGC), Consolidated Contractors Company (CCC), Doosan Heavy Industries, Hanil Development Co., Daelim, John Brown, Mannesmann Anlagenbau, Voest Alpine, Asea Brown Boveri, Cerrey, Heurtey Petrochem, Technip, Tecnimont, Parsons, Kellogg Brown & Root, Snamprogetti,.

ZHI main manufacturing division is located in Jeddah with a mobile manufacturing system (currently in Khursaniyah-eastern Province working for Saudi Aramco) and a new plant under construction in Rabigh. All of ZHI Plants are on ZHI own property except the mobile system which resides on owner’s property for the duration of the specific contract under agreement.

Innovation Under Pressure

Local Manufacturing Benefits

With the current schedule driven expansions in Saudi Arabia, its crucial to ensure timely deliveries of engineered components especially long lead equipment such as pressure vessels.

Contractors including proponents will always have better monitoring and inspection coverage of components being manufactured in Saudi Arabia.

Last minute changes, additions and or alterations to the manufactured component maybe spontaneously made even just before hydrotest.  

Saving precious time on ship’s availabilities and oceanic transit and clearance times including setting off import duties and shipping costs particularly to large and heavy pressure vessels and associated equipment are sure benefits to be considered by International contractors working in Saudi Arabia.

On the other hand, local manufacturers ought to also deliver the competitive edge in terms of favorable prices to the contractor and consequently the proponent.

It is however important to very carefully gauge price competitiveness with monitored quality of workmanship, ordered material specification  and sources of material specifically with pressure retaining parts at elevated and or sub-zero temperatures.

Enduring the foregoing and current intolerable scarcity of steel plates, other foreign plate mill alternatives have been sought by vessel manufacturers. Such may not be ideal for foreign vessel manufacturers for incomplete knowledge of proponent specific specifications which may well lead to incomplete specifications enforceability at the mill rendering immanent waiver requests undoubtedly causing schedule and const impacts that were not foreseen during bid evaluations. 

Innovation Under Pressure -  141mm Thick Wall Vessel in less than 72 hours 

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Piping - 12


Storage Tanks - DSCN0267


Piping - 4


Cranes - DSCN3558


Pressure Vessel - DSCN3514


Piping - 5


Pressure Vessel - V-7101-A--Storage-tank-Deae


Cranes - DSCF0917


Storage Tanks - DSCN0266


Pressure Vessel - 0039



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A RECENT ARTICLE FROM SAUDI ARAMCO’S ARABIAN SUN:

KHURSANIYAH — Just as necessity is the mother of invention, challenge is the mother of innovation. Al-Zamil Heavy Industries’ (ZHI) challenge at Saudi Aramco’s Khursaniyah Gas Plant Project (KGP) is to build 39 pressure vessels all to be delivered in only 21 months from the date of the purchase order, six of which are the Khursaniyah Natural Gas Liquids (NGL) bullet storage vessels.  These six vessels will weigh in at 1,050 metric tons each, with a diameter of 6.6 meters, an overall length of 67.7 meters and a wall thickness of 82 mm.  Figuring large in ZHI’s solution to the challenge is to build and heat-treat the vessels on-site. This is no small feat and is the first time that kind of manufacturing job has been performed at a Saudi Aramco site by a Saudi manufacturer.  

 

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